Wax patterns are created using precision molds, forming the exact shape of the final casting component.
Wax patterns are assembled onto a central wax runner to form a tree-like structure for multiple castings.
A fine ceramic slurry is applied to the wax assembly to capture detailed surface finish and shape.
Multiple ceramic layers are built up around the wax pattern to form a durable mold shell.
The ceramic shell is heated to remove the wax, leaving a hollow cavity ready for metal casting.
Raw materials are analyzed using a spectrometer to ensure chemical composition meets exact specifications.
Molten metal is poured into the heated ceramic mold cavity to form the final casting.
After cooling, the ceramic shell is broken away to reveal the solid metal casting.
Individual castings are cut from the tree assembly for further processing and finishing.
Castings are cleaned using high-pressure steel shots to remove any remaining ceramic and scale.
Surface of the casting is polished to enhance finish, improve corrosion resistance, and remove imperfections.
Castings are machined to meet dimensional tolerances and customer specifications using precision tools.
Each part undergoes strict quality checks including dimensional and surface testing for accuracy.
Final products are securely packed with care to prevent damage during storage and transportation.